The Best Headers for 5.7/6.1 Hemi Charger in 2022

Last Updated on April 8, 2022 by Atiqul Islam


There’s no easy way to get some extra horsepower on your engine. If you want to increase your engine capacity, you will need to get your hands dirty. 

One of the ways you can get the additional HP is by equipping headers on your Hemi charger of yours. Although it’s not the simplest way, it’s clearly one of the best ways to do it. 

But, in order to do that, you need the best headers for the 5.7/6.1 Hemi charger. Lucky for you we have some decent Hemi charger header options for 2022. 

So, let’s see how you can get the added 10-20 horsepower (and possibly some extra mileage). We believe the options we have for you will make a difference. 

It’s all a matter of making sure to make the exact choice.

Recommended Best headers for 5.7/6.1 hemi charger

1. BBK 1-3/4-inch Full-Length Long Tube High Flow Performance Exhaust Headers

Overview and Construction 

In case you’re wondering why the tag ‘American-built’ is so important, then you may want to read this review of the BBK 16470 Exhaust Header. It’s a general example of why American quality is so important. 

But we’re not here to talk about American brands in general. As a matter of fact, we are here to talk about American exhaust headers which offer proper value for the money. 

So, let’s get started with the BBK 16470 High Flow Performance Exhaust Headers. 

The polished silver finish along with the precision CNC milling is why the 16470 is such a high performance. 

The overall build quality is robust in contrast to other potent options out there. And it’s all thanks to the aircraft-grade build quality and laser-cut parts.  

Now, let’s talk about performance. 

Flow and Performance 

You can pretty much expect anything more than a 30% increase in comparison to stock performance. Overall, you will feel the torque and performance increase. 

Robotic welding is one of the key reasons for the BBK 16470 to be a rock-solid power booster. And the patented design ensures that none of the other brands comes can close to its performance. 


In general, the BBK 16470 Exhaust headers fit most Dodge Hemi and other vehicles. 

But you may need Mid H or X pipe to complete the installation process. 

So, if the overall features are up to your needs, then you may want to take a closer look at it.

  • Robust build quality.
  • 35% increase in overall torque and performance.
  • Precision milling and laser-cut parts.
  • Easy installation.
  • Missing bolts may cause an issue.

2. BBK 1-3/4-inch shorty Tuned Length Performance Exhaust Headers

Overview and Construction 

The BBK 4012 features most of the same feature set as the BBK 16470. You can pretty much treat it as another alternative for the BBK 16470. 

As with the sibling of the BBK 4012, the build quality is proper. There’s no room for error thanks to the precision CNC milling. Also, the heavy gauge 1-3/4-inch tubing and 3/8-inch laser cut Flanges will make a difference in the overall performance.  

Flow and Performance 

Thanks to the precise build quality, you are getting a solid piece of chrome equipment that increases the stock performance by more than 30%. And that’s saying something. 

One of the noteworthy features is the inclusion of robot weld precision parts which will fit almost any recommended model. And that basically overhauls your engine entirely. 


Installation in 2005-2013 Hemi Charger and 5.7/6.1-liter applications. And the process is simple for enthusiasts and professionals. 

All we can ask now is that you take a good look at if it all matters.

  • CNC milled precision parts.
  • A 10-15 Horsepower increase overstock.
  • Perfect fit parts enhance overall sound and performance.
  • Features a custom nickel-chrome finish.
  • Rust formation around the welds is a concern.

3. JBA 1-3/4-inch Long Tube Stainless Steel Exhaust Header

Overview and Construction 

The makers at JBA are proud of their exhaust solutions in the market. And while scrounging through their offerings, we found the JBA 6965S Long Tube Stainless Steel Exhaust Header. 

As far as the build quality goes, there’s nothing off about the overall design. You are getting a solid exhaust header with the promise extended performance numbers. 

The high-quality CNC milled hardware is capable of offering professional performance numbers. 

And that’s not all.

The makers promise that your vehicle will endure more abuse on the track and still maintain considerably satisfactory performance numbers.   

Flow and Performance 

The claim the makers made aren’t negligible at all. As a matter of fact, the fire-cone collectors and extra-thick domes work together to increase the overall performance. 

And all that is possible because of the precision CNC milling. Once you pair the innovative design aspect, then you have a solid exhaust header at hand. 


Although the parts of the JBA 6965S Long Tube Stainless Steel Exhaust Header are highly suitable for the 6.1-liter application, the installation process needs to be precise for optimal performance. 

But, overall, despite the slight hiccup, we think it’s one of the best exhaust headers for your Hemi Charger. 

So, you may want to check it out to find out whether or not it suits your needs.

  • JBA Fire-cone Collector offers increased power capacity.
  • Features an innovative stainless-steel design.
  • Factory-style emission connectors included.
  • CNC machined Flanges and Exhaust ports enhance torque performance.
  • Features extra-thick collector domes.
  • Installation is slow.

Closing Thoughts 

We know, it’s not easy to choose among the best headers for 5.7/6.1 hemi charger. 

We can understand your dilemma. All of the options we mentioned so far have their strengths and weaknesses. And it’s easy to get tangled amongst the choices. 

One small piece of advice we can offer here is to take a second opinion from a fellow user. That way, there won’t be any room for error. 


Atiqul Islam

Welcome to my site. I have interest in auto. I deal with automotive products. I have years of experience in this field. I will share my knowledge of this site.

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